Lost Foam Foundry in India
Machined CI Casting & SG Iron Casting Component Manufacturer
Sidhharth Group responded to the customer need by developing our lost foam process. Our engineers took on the project by researching, experimenting, and developing the manufacturing system to efficiently produce high-quality castings. From the beginning, the working relationship with the customer was the driving success in this startup
Lost foam is advantageous for complex castings that would normally require cores.
- Excellent surface finish
- Less draft & uniform wall thickness
- Eliminate cores
- Complex shape casting feasibility
The foam is easy to manipulate, carve, and glue which allows for consolidating many foam pieces into one complex component that is cast as a single part.
Lost Foam Foundry Capability
Material
- All Grades of Cast Iron
- All Grades of SG Iron (Ductile Iron)
Casting Range
- Weight: 0.5Kg to 120 Kgs
- Max component size:750 mm
Annual Volume
- 1800 Metric Ton
Value Addition
Our Products Produced in Lost Foam Process
Our Infrastructure
Human Safety
We at Siddharth Group understand the criticality of adhering to the industry standards and thus we work with waste management and see that all the harmful materials are regulated. Apart from that we also ensure to comply with the safety and working condition norms that are necessary to keep the health and security of the employees and humans under consideration.
Quality Control
These days all industries demand that proper adherence to specifications related to materials, processing, quality standards, and delivery is conducted. Keeping these increased demands in mind the Siddharth group follows the quality control guidelines in all its companies. The customers’ requirements are understood and attention is given to the details starting from the query generation to the final delivery of products.
The production processes we pursue are regulated and documented. Using quality audits, the procedures are reviewed and any discrepancies eliminated. The testing equipment we use is calibrated and maintain the international standards of quality. We also have a spectrometer facility that does the chemical analysis of materials using ‘Ttrimos’ and provides accurate measurements of the parts of the machine.
Chemical Analysis
- In house spectrometer with 32 channels.
- All heats poured are tested on-line on Spectrometer.
- All the scrap used is also tested before using it.
- Specimens are stored for a particular period
Physical Testing
- In house Universal Testing Machine.
- In house Hardness Testing Machine.
- In house Impact test Machine.
- In house Metallurgical Microscope.
Test Provided
- Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure.
- Castings can also be supplied under third party inspections such as TUV SUD, TUV NORD, BUREAU VERITAS, LLOYDS, and DNV, etc.
Quality checking equipment used at Foundry
- Spectrometer
- Universal Testing Machine
- Digital microscope
- All types of sand testing equipment like Mould hardness, Sand CGS, moisture, compatibility.
- Casting hardness testing machine.
- Digital Pyrometer
- On line Carbon Silicon Analyzer
Awards and Recognition
Since our inception, our aim has been to live up to the changing expectations of our customers. Over the last two decades, we have create our own niche by setting benchmarks in the industry. Here are some of the awards which we have won recently
by TLC
Our Happy Customers
